Kick-off Hyb-Man project

After a successful kick-off meeting in April 2017 the Hyb-Man project has started, with the goal to develop hybrid 3D manufacturing methods to enable flexible first time right production of smart systems for lighting and automotive products.

Together with 11 partners from Germany and the Netherlands we will develop and integrate technologies for additive manufacturing, 3D electrical structures, 3D assembly and interconnect. First time right production will be achieved by creating design rules based on understanding of product-process relationships and by developing in-line testing and quality monitoring as integral part of the complete production chain. In parallel we will develop two innovative product cases covering different applications and sectors (LED luminaires, automotive adaptive sensors) to demonstrate the hybrid 3D manufacturing approach.

Highly flexible
The resulting manufacturing process is highly flexible through the removal of product specific tooling, no large stock of parts or products, local production and form freedom in production. This results in substantial business benefits, such as: faster response to changes in the market, cost effective manufacturing of small series and customer centric solutions, and new product designs offering improved functionality and new form factors.

The project duration is 3 years, with a total effort of 56 person years from 11 partners: Philips Lighting, TNO, Bosch, Fraunhofer IFAM, Reden, VSL, Henkel, Technolution, Neotech, Xenon and Eindhoven University of Technology.

For more information, please contact Wijnand Germs (wijnand.germs@tno.nl) or Joris Remmers (J.J.C.Remmers@tue.nl).


In the spotlight: Thomas Hafkamp

Thomas Hafkamp is one of the first doctoral students who has begun at the AMSYSTEMS Center. Following his TU/e Master at the department of Mechanical Engineering (specializing in Control Systems Technology, graduating in the design principles group), he began his PhD research for the AMSYSTEMS Center on 1 March 2016.

“AM equipment has to be scaled up to larger product formats and higher product quality if the needs of high-tech industry are to be met. To be able to achieve this we have to investigate modeling, measurement and control in industrial AM processes,” Thomas explains. “The AMSYSTEMS Center has defined two PhD assignments for the additive production of high-grade ceramic products, each concentrated on one of these three aspects,” Thomas continues. The third assignment is focused on fluid dynamics.

Tackle challenges
“My research is geared to the control side of the print process and the aim of my research is to develop new equipment concepts and integrated control architectures.” The challenge faced by Thomas in his research is the simultaneous scaling up of the three characteristics of AM equipment: from its current small format to industrial scale, to boost the product quality and reproducibility, and to increase production speed. “To further develop AM technology new concepts need to be generated on the basis of a holistic, systematic approach that is able to tackle these challenges (scalability, quality, productivity) at one and the same time,” Thomas clarifies.

Cross-fertilization
The collaboration between TNO and TU/e HTSC is already very noticeable and will become ever more evident. “Given the powerful multidisciplinary nature of additive manufacturing, there is plenty of potential for cross-fertilization between and perhaps even within the two organizations. It’s something I already see happening during the regular meetings of the AMSYSTEMS Center.”


AMSYSTEMS Center in the news

Chocolate bonbon from the lab. Food Printing is the future according to Kjeld van Bommel (TNO and AMSYSTEMS Center).

Source: Eindhovens Dagblad
Date: 17 May 2017

Article is in Dutch


AMSYSTEMS Center makes its debut at IDTechEX

The AMSYSTEMS Center had its exhibition debut at the IDTechEX, which took place on 10th and 11th  May in Berlin, Germany. The booth presentation was a co-creation with BigRep, who exhibited its One printer, which continuously printed a sizeable part during the 2-days exhibition.

The 3D printed demonstrators attracted good interest from the visitors, showcasing the combination of 3D printing stereolithography (SLA) and selective laser sintering (SLS), the pick & place of electronic components and the direct write of conductive silver tracks. Program manager Wijnand Germs was one of the speakers at IDTechEX. Around 150 participants attended his presentation on the AMSYSTEMS Center program on 3D printed structural electronics.

AMSYSTEMS Center is currently bringing companies from different parts of the value chain together to accelerate the innovations in the field of industrial additive manufacturing of electronic devices with new functionalities, improved product performance, lower cost and risk in low-series manufacturing.

Have you missed us in Berlin? Please contact the AMSYSTEMS Center or come to IDTECHEX in St. Clara, USA on 15th and 16th November this fall.

 

 

 


New colleague: Riley Reese

Riley recently joined AMSYSTEMS Center in March and is focusing on 3D printing in medical and pharma. After seeing AMS’ automated manufacturing platform, PrintValley, he was convinced this was the vehicle for mass customization of end-use parts. Motivated to further develop this technology and explore immediate applications, Riley joined the AMSYSTEMS Center team as a program manager.

Prior to AMSYSTEMS Center, Riley cofounded a company, Arevo, which develops 3D printed composites. Located in Silicon Valley, Arevo introduced advanced materials, intelligent software, and deposition technology to print end-use production parts. Riley also worked at Stryker as an advanced senior quality engineer integrating surgeon feedback into device design prior to launch. Riley first discovered 3D printing during his master’s research on electrospun heart tissue scaffolds. He studied at UC Berkeley, where he received a B.S. in Bio-engineering and Materials Science and Engineering and an M.S. in Materials Science and Engineering.


Netwerkbijeenkomst – Nieuwe kansen voor bedrijven die werken aan Multi Material 3D-Printing

Bedrijven die nu een positie opbouwen op het gebied van Multi Materiaal 3D printen zullen hier in ondersteund  worden en de vruchten van kunnen plukken. Kom naar de netwerkbijeenkomst op dinsdag 28 maart (TNO, De Rondom 1, Eindhoven) en weet waar uw kansen liggen.

Er komen steeds meer (luxe) gepersonaliseerde producten op de markt die op een nieuwe flexibele manier geproduceerd moeten worden. Hierbij zal Multi Materiaal 3D printen een rol van betekenis gaan spelen. Multi Materiaal 3D printen zal uitgroeien tot een nieuwe productietechnologie waarmee volledig functionerende complexe producten, zelfs met geïntegreerde (elektronische) componenten gemaakt kunnen worden.

FieldLab MultiM3D
Het recent opgerichte FieldLab MultiM3D stimuleert de daarvoor noodzakelijke innovaties en biedt innovatieve bedrijven nieuwe kansen door middel van co-creatie. Het Fieldlab MultiM3D brengt bedrijven samen, informeert over lopende en nieuwe R&D programma’s en ondersteunt afstemming en matchmaking o.a. door gezamenlijke ontwikkeling van een roadmap.

Meld u aan!
Neem deel aan de eerste netwerkbijeenkomst en maak kennis met het FieldLab MultiM3D, maak kennis met tal van bedrijven en andere organisaties die al werken aan MultiM3D, bepaal uw eigen positie, neem deel aan programma’s of zet er zelf een op!

Meer informatie: Fieldlab MultiM3D

Programma 

13:00 Ontvangst & registratie
14:00 Welkom & introductie – Wijnand Germs (TNO)
14:10 Doelstelling van de dag – Wolter Kersbergen (Price Waterhouse Coopers)
Regionale Innovatie Programma’s – Michel Weeda (BOM)
EU-programma’s & calls – Frits Feenstra (TNO)
15:00 Pauze
15:30 Roadmap Multi Material Printing – Henk Buining (TNO)
15:45 “Samen opbouwen”, metal additive manufacturing – Arno Gramsma (KMWE)
16:00 Keramische eindproduchten in kleine series – Bart Kooimans (Admatec)
16:30 Rondleiding
17:00 Netwerkborrel
18:00  Einde

 


AMSYSTEMS Center in the news

Source: Eindhovens Dagblad
Date: 8 December 2016

Article is in Dutch


TU/e and TNO innovation center for 3D-printing of multi-materials

TU Eindhoven’s High Tech Systems Center and TNO’s Additive Manufacturing department in Eindhoven are joining forces in the field of 3D-print equipment in the combined AMSYSTEMS Center. TNO and TU/e will be integrating innovation programs in this area, sharing R&D facilities and training experts together. The focus will lie on developing production equipment for the 3D-printing of smart products from composite materials, such as electronics, high-tech components and highly personalized items like teeth, shoe soles, printed food and pharmaceutical products.

The technological focus is geared to the development of high-tech equipment for the 3D-production of smart products manufactured from different materials. TNO and TU/e have many years of experience in Additive Manufacturing (3D-printing) and will be working within the research programs on the next generation of integrated production systems. The aim is to have more than 50 FTEs and at least 25 PhD students working within this innovation center within four years.

Industrial partners

The research center will work very closely with industry; the plan is to have dozens of industrial partners participating in research programs in the coming years. The findings will be tested in the Smart Industry MultiM3D Fieldlab that has been designed to this end and is being opened today. The MultiM3D Fieldlab is a test plant for the additive manufacturing industry, which creates an optimal ongoing link with the needs of industry.

“The center will train the experts and scientists that are needed in the emerging 3D-print industry, and will include the instigation of a new professorship and the establishment of the ‘Systems Mechatronics for Advanced Manufacturing’ group at TU Eindhoven,” explains Katja Pahnke (managing director of the TU/e High Tech Systems Center). She and Erwin Meinders (manager of Additive Manufacturing at TNO) are the initiators of the AMSYSTEMS Center and since June made up the Board of Directors of the AMSYSTEMS Center. “Through the strategic collaboration with the HTSC, we are bringing the high-tech mechatronics knowledge of TU/e and the knowledge TNO has in the field of industrial additive manufacturing into a joint and unique knowledge proposition for industry,” Erwin says.

Training scientists and experts

The start of the research center was punctuated by an opening program with keynotes from Daan Kersten (Additive Industries) and René Gurka (BigRep). Daan Kersten presented the development of his industrial 3D metal printer, MetalFab1, a machine with a fully automated 3D manufacturing process for printing metal parts. René Gurka presented his company, BigRep, and has a similar vision regarding the printing of functional polymer components with fully automated production systems. Inspired by the existing PrintValley technology, BigRep opted to seek collaboration with the AMSYSTEMS Center for this development. The keynotes were followed by a lab tour of the unique R&D facilities, including the further development of the PrintValley machine that is the foundation for series 3D-printing.

The partnership in the AMSYSTEMS Center was given the formal nod of approval by Frank Baaijens, rector magnificus of TU Eindhoven, and Arnold Stokking, Managing Director Industry of TNO.

 


TNO and TU/e co-found European top center for 3D-printing

TNO and TU/e will be collaborating on ‘additive manufacturing’. Additive manufacturing concerns methods whereby products are produced layer by layer, such as 3D-printing. TNO and the High Tech Systems Center of TU/e are starting a knowledge center that is intended to be a leading center for research and development at European level. In contrast to other knowledge centers for additive manufacturing, this new center focuses predominantly on the production equipment for smart, personalized and multi-functional products. Part of the plan is a new TU/e chair and research group.

TNO and TU/e signed an agreement this month for the foundation of the new knowledge center that will be located on the TU/e campus and will build on the existing expertise of the university and TNO in this field.

Fundamental and applied research
One of the goals of the new knowledge center is to stimulate the competitiveness and growth of Dutch industry. The center will undertake fundamental and applied research to arrive at innovations that ultimately make it to the marketplace via the affiliated companies or spin-offs that are created. The center will also train experts and scientists that the emerging 3D-printing industry needs.

New chair
Part of the plan is to establish a new chair and research group ‘Systems Mechatronics for Advanced Manufacturing’. The recruiting process for the position of professor has already begun. It is expected that within four years 25 PhD students will be undertaking research and that more than 50 full-time professionals will be involved in the center. Soon 7 PhD students will begin work and at TNO around 30 people are already working in this field. The center wants to collaborate intensively on R&D with industry, the aim being to have tens of industrial partners participating in research programs in the coming years.

All kinds of products
Additive manufacturing has real potential for all kinds of products of complex shapes and made from one piece. Moreover, the products can easily be adjusted to the wishes of individual customers and intelligence can be built in. The technology for more complex products, made from different materials for example, is still in its infancy, however.

Years of experience
The researchers of the new center are focusing on developing high-tech equipment for the production of smart products that are typically manufactured from several materials. TNO and TU/e have years of experience in additive manufacturing at their disposal and will make the step within the research programs to the next generation of integrated production systems. The findings will be tested in practice in the established Smart Industry 
Fieldlab MultiM3D.

The high-tech equipment will largely target making integrated and smart electronics, customized medical products, printed food, and pharmaceutical and high-tech products. Examples are complete implants, prostheses, dental bridgework, smart electronics like E-pill, smart connectors and integrated LEDs or spare parts for high-tech equipment that can be printed on the spot when needed

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